Gestamp shows cutting-edge innovations at Bharat Mobility Expo

Gestamp, a leading global automotive technology company specialised in the design, development, and production of highly engineered metal components, has unveiled its innovative product lineup at Bharat Mobility Global Expo.

As the automotive industry pivots towards electrification, connectivity, sustainability, and safety, Gestamp is stepping up to meet the evolving demands of this dynamic landscape. The company is addressing the growing need for lightweight, eco-friendly materials while adhering to stringent safety standards—an endeavor that presents both challenges and opportunities for automakers worldwide. With a focus on reducing CO₂ emissions without compromising cost efficiency, Gestamp’s innovative technologies are designed to support the mobility of the future. The company is committed to creating lighter and safer vehicles that consume less energy and have a smaller environmental footprint.

Speaking at the unveiling, Glyn Jones, Country Manager, Gestamp India said: ”Sustainability has been an integral part of Gestamp’s strategy since its inception. We’re committed to designing, developing, and manufacturing vehicle parts that contribute to creating cars that are not only safer for consumers but also lighter on the environment. As the automotive industry undergoes significant changes, Gestamp expresses optimism about the future. Its focus on lightweight solutions enhances vehicle performance while aligning with sustainability goals. These products that we unveiled today represent key advancements in Gestamp’s pursuit of innovation and sustainability, emphasizing lightweight design, improved safety, reduced CO2 emissions, and cost efficiency”.

Key components for new EV architectures
Gestamp’s Technology and Innovation Office is leading the development of solutions for a new mobility where multiple powertrains coexist, from combustion engines, hybrids, and plug-in hybrids to pure electric vehicles. By harnessing its engineering expertise and advanced technologies, Gestamp is driving the shift to electric mobility. The company is creating key components for new EV architectures, focusing on lightweight materials to enhance vehicle range, advancements that meet evolving safety standards, and designs that streamline assembly processes.

Gestamp introduced its GES-GIGASTAMPING product line — a pioneering family of large-format components that combine multiple body parts into a single unit. This one-piece component replaces multiple cold and hot-stamped parts, streamlining assembly and cutting costs. It provides notable benefits, including enhanced safety cell integrity during crashes, lighter components, easier integration, and a more sustainable solution.

In the chassis segment, Gestamp also unveiled its Highpertubes — high-strength tube materials designed to enhance vehicle crash performance. These crucial components play a vital role in occupant safety and are manufactured using advanced hydroforming technologies to achieve optimal CO₂ efficiency and cost-effectiveness. Additionally, Gestamp unveiled the Active Frunk, specifically designed for electric vehicles. This technology features a powered system for fully automatic opening and closing of the front lid while incorporating active pedestrian protection measures.

Sustainability and circular economy as core business strategies
Sustainability has been a cornerstone of Gestamp’s strategy, with the company targeting carbon-neutral production by 2050. To achieve this, Gestamp plans to significantly reduce CO₂ emissions and resource consumption by incorporating recycled materials and shifting to 100% green electricity by 2030. The company adopts a circular economy model, recycling steel and other materials to lower emissions and conserve water.

Gestamp also ensures a reliable supply of high-quality scrap steel to facilitate the increased use of low-emission steels in automotive components. The integrated scrap management system allows full lifecycle traceability, from collection and sorting to the reuse of quality scrap steel. This process reintroduces recycled steel as a secondary raw material, promoting a sustainable materials economy that reduces the need for primary resources and helps steer the automotive industry toward a climate-friendly future. Gestamp also collaborates closely with partners to advance sustainable innovations such as low-emission steel for vehicle components, strengthening its role as a leader in promoting environmentally responsible mobility within the automotive sector.

Gestamp in India
Gestamp has been present in the Indian market since 2006. The company began operations that year and, two years later, began construction of its first plant in Pune.

Today, Gestamp operates four production plants in India: three in Pune (Pune I, Pune II, and Chennai) and one Edscha plant in Chakan, employing over 1,000 people. Additionally, the company has sales offices in Maharashtra and R&D capabilities in Pune.

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